Asset Performance Management Software
Optimize and monitor manufacturing assets’ real-time health and performance at multiple levels of granularity, from the shop floor to machines and sensors, with the Smart Factory Manufacturing Asset Performance Management system.
Maximize Asset Utilization With Manufacturing Asset Performance Management
Smart Factory Asset Performance Management software helps you move from a reactive culture to a proactive strategy. By connecting directly to your machines with IIoT technology, it gives you real-time visibility to see failures before they happen and takes control of your asset’s health and performance and monitors the entire production life cycle.
Reduce potential risks of machine failures and optimize asset performance and health with robust asset management systems for manufacturing. It is equipped with asset performance analytics, tracking, and optimization, making it easy to define different types of assets and track their location, availability, and usage. Additionally, you can create a hierarchy of assets by grouping them by location or department, making it easier to manage and track your assets efficiently.
Key Features of APM Software for Manufacturing
Master Data
A central repository for asset-related details, including type, model, location, serial numbers, criticality, production line, and maintenance history, etc. This also includes asset condition, such as active, under maintenance, shift status, and more.
Asset Dashboard
Get a comprehensive view of the asset health, availability of the asset, idle/damaged asset and more. This helps in optimizing resource utilization in the best way possible.
Asset Andon boards
Status monitoring and data tracking of the machines in an administrative real-time view. Live dashboards display the administrative distribution of the assets and status from all production floors.
Asset and Reports
A detailed analysis of the asset performance based on the production cycle. This includes asset explosion, facility map, and machine journal for the smooth utilization of the assets.
Real-Time Monitoring
Assets are monitored in real-time with the help of sensors/IIoT that enhance the efficiency of the asset. It collects real-time data like vibrations, temperature, operational usage, power usage, etc., to gauge status and changes.
Prescriptive Maintenance
Anomaly detection by noticing early warning signs, for example, overheating, performance drifting, and giving actionable recommendations. This is based on the analytics and ML to predict failure before it occurs.
Key Benefits of Asset Performance Management Software for Operational Excellence
Drive overall operational efficiency within manufacturing facilities for reduced machine failures, costs, and asset performance optimization.
Monitor Predictive Maintenance
Enhance asset reliability, extending its lifespan. Address the issues before they escalate to reduce unplanned downtime and machine breakdowns.
Improved Asset Utilization
Maximize asset productivity by identifying underused and overburdened assets. Allocate resources efficiently and improve throughput for better asset ROI.
Equipment Asset Tracking
Gain complete visibility into real-time movements, repair, maintenance, and health of assets, driving faster and more informed decision-making.
Facility Asset Management Software Delivers
25%
Reduce Maintenance Costs
50%
Reduce Unplanned Downtime
28%
Improve Equipment Effectiveness
30%
Reduce Maintenance Backlog
How Smart Factory Asset Management Software Resolves Manufacturing Challenges
Asset Tracking
Gain complete visibility into the asset location, usage, and status with real-time asset tracking and a centralized asset information database. Lack of visibility into the assets can lead to inefficiencies and higher costs.
Maintenance Schedules
Automate maintenance activities with the Smart Factory asset module to reduce unplanned downtime and maintain assets regularly with predictive and preventive maintenance.
System Connectivity
Reduce human intervention and manual tasks through machine connectivity setup and smart sensor integration.
Physical and Administrative Controls
Provides users with physical and administrative control of location, sensor, and device assignment.
Managing Costs
Smart factory asset tracking software prevents failures before they occur and optimizes resource allocation, streamlining the maintenance process to cut high costs.
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FAQs
Asset Performance Management software is a powerful tool that enables manufacturers to improve the reliability, availability, performance, health, and efficiency of the assets. It monitors the assets in real-time using IIOT and Industry 4.0, enabling proactive maintenance strategies and informed decision-making.
APM software helps to identify potential machine failures before they occur, which results in reduced downtime and unexpected breakdowns. Complete real-time visibility into the asset’s performance and health enables manufacturers to quickly identify the root cause of the issue and faster resolution. This significantly improves the overall operational efficiency within manufacturing facilities and improves the lifespan of the assets.
Asset Performance Management Software significantly reduces the high maintenance and scheduling costs. Real-time monitoring of the asset’s health and performance helps manufacturing companies reduce unplanned downtime, resulting in high productivity and profitability.
Our standard implementation is a fixed-price package that includes discovery, configuration, and go-live support for core modules. As a cloud-based solution, we simplify infrastructure requirements and follow strict data security protocols to ensure a smooth, secure deployment.
Our standard implementation is a fixed-price package that includes discovery, configuration, and go-live support for core modules. As a cloud-based solution, we simplify infrastructure requirements and follow strict data security protocols to ensure a smooth, secure deployment.